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IPC191V3 19" 1U

The robust and flexible industrial PC in ultra flat design. This solution offers a combination of a high degree of flexibility and performance with a relatively low price.
This system is discontinued and no longer available!

DOWNPerformance Overview
DOWNTechnical Details
DOWNDocumentation

IPC191V3 19" 1U serves as the hardware platform for our software products ipConv, ipRoute and others. Compared with HEC and MEC, IPC191V3 19" 1U offers more CPU performance and higher storage capacity. It is also fitted with up to 16 serial RS232 ports. The device comes with one 10/100/1000 MBit LAN and three 10/100 MBit LAN interfaces as standard and can be fitted with more. Its two PCI slots make it highly upgradable.

All industrial PCs are assembled and subjected to rigorous testing. This includes a comprehensive function test before and after an exhaustive burn-in test of minimum 48 hours.

Like all our systems, IPC191V3 19" 1U has been designed for sustained continuous 24-hour operation and maximum availability. True to our ‘simpler is better’ design philosophy, we intentionally avoided highly sophisticated components, placing a high value on passive (fanless) component parts. Quality was another determining factor for choosing the individual elements. While its architecture is highly similar to that of conventional microcontroller-based equipment, it offers the hardware infrastructure required for an operating system such as Linux or Windows. The new IPC191V3 19" 1U uses a very fast passively cooled processor. This processor is up to three times faster than IPC191V2 CPU.
Some highlights of the IPC191V3 19" 1U:

  • passive fanless power supply
  • passive CPU and chipset cooling
  • two redundant premium supporting fans for expanding the temperature range and durability, which are only brought on stream when the system reaches critical temperatures.
  • CompactFlash with an MTBF ≥ 4,000,000 h for mass storage

The operating system and the application are configured in such a way that the limited number of write cycles and comparably low write speed of the CompactFlash mass storage do not affect performance. Due to this special configuration, neither the operating system nor the application needs to access the CompactFlash during runtime. The operating system’s kernel is stored in a write-protected sector of the CompactFlash, thus ensuring that the system is always accessible. This is of particular importance, since most devices are used without a screen or keyboard and administered only via the Ethernet. All temporary files, such as log files are written to an internal RAM disk, enabling a high read/write speed. In addition, this renders the system insensitive to sudden power outages. After more than ten years’ usage, the CompactFlash has proven to be a highly suitable storage medium for our applications.

Standard delivery of the system includes either a 90 - 264V AC, 127 - 373V DC (autorange) or a 12V/24V DC power supply. Other voltages on request.

Performance Overview

Graphical comparison of IPCOMM gateways with regard to max. number of changes of information/s at 100% throughput and max. number of configurable data points.

Gateway Performance Charts

Technical Details

Chassis - 19" rack mount chassis (1U)
- dual PCI riser card
- The industrial PC doesn't have any CPU and power supply fan. The hardware is equipped   with two passive chassis fans which are switched on only if a certain CPU temperature and   system temperature respectively has been exceeded (configurable)
MTBF > 100,000 h
Power Supply AC - fanless
- 90 - 264 V AC, 127 - 373 V DC auto range
- input frequency: 47 - 63 Hz
- inrush current: 30 A (115 V AC) / 60 A (230 V AC)
- hold up time: ≥ 20 ms, 230 V AC
- power consumption: max. 50 W (depending on the used type)
- CE/TÜV certified (EN 60950-1, UL 60950-1)
Power Supply DC (optional) - fanless
- 10 - 36 V DC
- inrush current: 30 A max. at 24 V DC
- hold up time: > 1 ms at +24 V DC and rated load
- power consumption: max. 50 W (depending on the used type)
- CE/TÜV certified (EN 60950-1, UL 60950-1)
Mainboard - VIA Nano 1 GHz, fanless CPU - up to 3 x faster than IPC191V2 CPU
- DDR2 RAM max. 2 GB
- IDE interface
- SATA interface
- 2 x serial ports
- real-time clock / calendar
- 1 x RJ45 10/100/1000 BaseT LAN interface, 3 x RJ45 10/100 BaseT LAN interfaces onboard,   more on request (over PCI)
- 4 x USB 2.0 (2 at front side, 2 at back side) outward, more on request
- RAID SATA functionality (RAID Level 0 or RAID Level 1)
Serial Cards - up to 16 serial interfaces
- DB9 male connectors, optional RJ45, DB25 male or female connectors
- baud rate 50 bps to 921,600 bps transmission speed
- 15 KV ESD protection
Diagnostics - power LED
- LED to show different software conditions
Additional Functions - battery bufferd real time clock (RTC)
- reset
Mass Storage CF - rugged CompactFlash, industrial - grade
- max. 16 GB capacity supported
- MTBF ≥ 1,000,000 h
- no moving parts
- shock: 1000 G max.
- removable flash card
- Bad block scanning/handling
- Static wear leveling system
- 6-Bit ECC
- 2,000,000 write/erase cycles
- vibration: 15 G peak to peak max.
- very short access time
Mass Storage SATA HDD Raid Level 1 or 0 possible (optional) - 2 server HDD, for continuous operation
- max. 2 TB
- MTBF ≥ 1,200,000 h
Mass Storage SATA SDD Raid Level 1 or 0 possible (optional) - no moving parts
- max. 128 GB supported
- very short access time
- very high write/read performance
Supported Operating Systems Linux
Optical Drive (optional) CD/DVD writer with slot-in technology
Video standard VGA interface
Operating Environment operating temperature: 0° C bis 50° C
storage temperature: 0° C bis 60° C
rel. humidity: 5 % bis 95 % (non-condensing)
General All components are CE certified and tested according to type of test
EN 61000-6-2:2005 / EN 61000-6-4:2007
EN 55022, EN 55022, EN 55022, EN 55016-2-3, EN 61000-3-3, EN 61000-3-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-11
(The test report is available on request.)

height: 1 U
dimension (W/H/D): 19"/1.75"/15" (482.6 mm/44.45 mm/381 mm)
weight: 5.8 kg

Documentation

Manual hardware/IPC191V3/en/IPC191V3_manual_V2_5_EN.pdf
Datasheet hardware/IPC191V3/en/IPC191V3_datasheet_1_4_6_EN.pdf
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